dayalsflooring

Gym Flooring

Dayal & Partners are the professional manufacturer and installers Olympic /International sports floor with advanced engineering system with support services that combines research and development, design, production, construction and installation together.

INDOOR GYM?

Dayal’s slogan is, “Your Winning Companion.” Through our fitness products, we help individuals and the sporting community achieve their goals, reach new milestones, and perform at their best. Our advanced gym equipment is developed through continuous research and development, led by Dr. Yuva Dayalan, a former international badminton player and trainer for several international teams across Asia. We also work with leading design companies in the United States, Australia, and Europe to create innovative, ergonomic fitness equipment using advanced technology. This enables us to deliver reliable, high-quality solutions for people of all ages and fitness levels.

Indoor Gym Flooring

INDOOR TILES

Product Name: Shock Absorbent Interlocking Rubber Tile

Material: High-Density Recycled Rubber Granules (Eco-Friendly & Durable)

Size Options: 500 mm × 500 mm / 1000 mm × 1000 mm

Thickness Range: 15 mm, 20 mm, 25 mm, 30 mm, 40 mm, 50 mm

Color Options: Base Color: Black with Speckled Accents – Yellow / Red / Blue / Green

Surface Finish: Smooth top layer with anti-slip texture, enhanced with colored speckles

Bottom Design: Cushion-dome shock-absorbing structure for impact resistance

Applications: Gym Flooring, Fitness Centers, Home Workout Areas, Play Zones, Industrial Flooring

Regular Color

Customized Color

OUTDOOR TILES

Product Name: Colored EVA Foam / Rubber Compound Tile

Material: EVA Foam / Rubber Compound

Size Options: 500 mm × 500 mm / 1000 mm × 1000 mm

Thickness: 10 mm – 50 mm (customizable)

Colors: Green, Blue, Red, Yellow (other options on request)

Surface: Smooth finish with anti-slip texture

Density: 850–950 kg/m³ (approx.)

Applications: Kids Play Areas, Indoor Sports Flooring, Gyms, Schools, Multipurpose Flooring

Regular Color

RUBBER FLOORING ROLE

Info: Excellent toughness, good wear resistance, long service life; rich colors, good overall effect; a priority selection in the current sports and life protection ground materials.

Product Name: Shock Absorbent Rubber Flooring Roll

Material: High-Density Recycled Rubber (Non-Toxic, Eco-Friendly)

Roll Size: Width 1–1.25 m · Length 10–15 m (custom available)

Thickness: 3–12 mm

Colors: Black base with Yellow / Red / Blue / Green / Grey / Mixed speckles

Finish: Smooth, Anti-Slip with Colored Speckles

Density: 950–1050 kg/m³ (approx.)

Best For: Commercial & Home Gyms, CrossFit & Cardio Zones, Indoor Sports Flooring, Multipurpose Halls, School Walkways, Kids’ Play Areas

Outdoor Gym Flooring

OUTDOOR RUBBER TILES

Specification

Details

Product Name

Size

Thickness

Material

Colors

Features

Applications

Outdoor Rubber Tile

50 × 50 cm

15–50 mm

SBR Rubber + Rubber Crumb

Black, Red, Green, Blue, Yellow, Mixed

Anti-slip · Shock-Absorbing · Weather Resistant

Playgrounds · Walkways · Gyms · Parks

Advantages of Rubber Tiles

  • Shock absorption – reduces impact on joints during workouts.
  • Protects GYM equipment and flooring from heavy weights.
  • Slip-resistant surface for safe training.
  • Noise and vibration reduction – perfect for weightlifting areas.
  • Durable and long-lasting under heavy use.
  • Easy installation and maintenance.
  • Eco-friendly – made from recycled rubber.

DOG BONE SHAPE TILES

Product Name: Dog-bone Shaped Rubber Brick

Size: 200 × 160 × 43 mm (standard) · Custom Available

Thickness: 30 mm · 40 mm · 50 mm · 60 mm · 80 mm

Material: Recycled Rubber / EPDM Granules

Colors: Red, Black, Green, Grey, Blue, Yellow, Multi-color

Features: High Elasticity · Shock Absorbing · Anti-slip · Weather Resistant · Eco-friendly

Applications: Playgrounds · Parks · Walking Paths · Horse Farms · Squares · Outdoor Gyms

PRODUCT INTRODUCTION

Rubber roll is made of environmentally friendly raw materials and advanced composite technologies. It offers excellent safety, wear resistance, anti-slip, anti-fall properties, and noise reduction, effectively reducing sports injuries.

NOTES

  • Tolerance Range: Width tolerance ±0.5cm, thickness tolerance ±0.03cm — this is normal and acceptable.
  • Weight Capacity: 1000kg/m²; excessive loading may cause deformation.
  • Color: Aging may cause yellowing/darkening, not a quality issue.
  • Smell: Natural rubber odor is harmless; ventilate or use activated carbon if needed.
  • Handling: Rubber is heavy; improper handling may cause warping. Pre-lay for 24 hrs before installation.
  • Use: Must use two-component glue and follow proper procedures to avoid issues like bulging or warping.

INSTALLATION STEPS

Step 1: Pre-laying

Place the roll in the designated area for 24 hours to fully open and flatten. Trim corners and adjust layout.

Step 2: Prepare the Glue

  • Mix two-component glue (4:1 ratio)
  • Stir with color agent just before use; usable for only 20 minutes

Step 3: Apply Glue & Lay the Roll

  • Use serrated scraper to apply glue evenly
  • Lay rolls closely without seams (natural splicing)
  •  Glue usage: 400–500g/m² (2–2.5m² per kg)
  • Note: Do not use universal glue. Do not apply glue directly on roll or walk on glued floor.

Step 4: Roller Flattening

  • Press down fully within 10 minutes to remove air and ensure full bonding
  • Note: Roll must be bubble-free and tightly bonded to surface
  •  

INSTALLATION PRECAUTIONS

  •  Don’t scratch or contaminate the surface during installation
  • Pre-lay roll to reduce arching, color differences, and misalignment
  • Use glue within its working time to avoid bonding failure
  • If glue spills, don’t use gasoline, thinner, or solvents — use a knife to gently remove it
  • Clean regularly with neutral detergent and water or carpet cleaning machine
  •  

MAINTENANCE

For extended product life, clean daily with a semi-dry mop. Use neutral detergent only. Avoid acid-alkaline cleaners to prevent bulging, warping, or surface damage.

 

FAQ

What materials are used in your gym flooring?
Our gym flooring is made from high-density recycled rubber granules and EPDM (Ethylene Propylene Diene Monomer), ensuring excellent durability, flexibility, and impact resistance for all types of gym environments.
 
How durable is your gym flooring and how long does it last?
Our flooring is designed for high-performance use and can withstand heavy equipment, intense workouts, and continuous foot traffic. With proper care, it typically lasts 8–10 years or more without losing performance quality.
Are the tiles slip-resistant and safe for workouts?
Yes, our rubber tiles and rolls have a non-slip surface that provides superior traction. They are shock-absorbent and impact-resistant, minimizing the risk of injury during heavy training or high-intensity workouts.
 
What thickness options and colors are available?
We offer gym flooring in various thicknesses — 10mm, 15mm, 20mm, 25mm, and 30mm — depending on load and shock absorption needs. Available in black, speckled, and customizable colors to match your gym design.
How do I maintain and clean the gym flooring?
Maintenance is simple — just sweep regularly and clean with mild soap and water. Avoid harsh chemicals or solvents. The flooring is designed for long life with minimal upkeep.